DAEWOO Tuning Solution - Mitsubishi

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Nubira2.2
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DAEWOO Tuning Solution - Mitsubishi

Post by Nubira2.2 »

As we all know there are very little tuning solutions for DAEWOO owners ho want to squeeze every little hp they can from their cars
For now i own a Mitsubishi Eclipse it has bolt ons and it is little over 300whp
As a part time job i tune cars, mostly do ECU reflash to Mitsubishi cars

Ricardo (aka eljunito here on DaewooTech) a very good friend of mine has a N/A 140whp Lanos using a T20SED engine
He is in need of a way to fine tune his Lanos, thing that cannot be done with a piggyback
Me being constantly working with Mitsubishi ECUs and seeing the very good results of tuning this cars with the reflash have come to the idea of doing a complete swap of ECU and harness
In this case a '98 Mirage LS harness with its ECU
This will give the opportunity to tune the Lanos in every possible way

We knew that there weren't any compatibility between Mitsubishi and DAEWOO sensors
So i had to figure out a way to make it possible.

First concern was cam and crank sensors...
In 1G DSMs Mitsubishi used a CAS (Cam Angle Sensor) that integrated both cam and crank sensors
This 1G CAS will replace Mirage's Cam and Crank sensors
This is how it looks like:
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This goes at the end of the intake cam
But in our swap it will go as pontiacjeff installed the distributor in his Pontiac/DAEWOO hybrid
Like this:
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I even contacted jeff for some help on sourcing the pulleys he used in his hybrid

Well that is done, next was the spark.
Fortunately the Mirage LS coils fit the T20SED cover valve
A custom plate has to be fab for them to sit perfect
Mirage LS coil on T20SED valve cover:
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OBX sells on eBay an aftermarket coil for $99 + shipping

Fuel injectors
Mirage fuel injectors are high impedance as the DAEWOO injectors
Unfortunately the injectors plug have to be swap unless you want to use the Mirage injectors which are 220cc
There are other bigger injectors available that are plug and play.
Which injectors to use is your choice
Mirage Fuel Injectors:
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'04-'06 Lancer 2.0L uses 240cc injectors other 2.4L Mitsubishi engines use 275cc injectors all of them are plug and play
Also Genesis Coupe 2.0T uses the same injector style and are 330cc
EVO X uses the same injector style which are around 600cc

TPS
Mitsubishi TPS is like the DAEWOO TPS 0v to 5v, 5v being 100% open
The DAEWOO TPS can be used, only thing is that Mitsubishi TPS has a closed throttle switch.
I will see if not having it will cause any problems

ETS
Engine Temperature Sensors are variable resistors that vary the resistance depending on temperature
The DAEWOO coolant sensor will be used since it works in the same way the Mitsubishi one does

MAF and IAT
The Mirage LS uses a MAF sensor to measures the flow of air for fuel and timing
The IAT sensor is integrated in the MAF
As we all know DAEWOOs use MAP sensors and the IAT is separated
For this we will use a ROM that has Speed Density patch
This will allow to remove the MAF and use a MAP and a separate IAT
A GM 3bar MAP and GM IAT will be used

Knock Sensor
The Mirage doesn't use knock sensor but the Speed Density ROM has it
We will try to use the stock DAEWOO knock sensor
If it doesn't work we will switch to a Mitsubishi knock sensor

This are all the important sensors that will let the car run
Since this is a project car intended for track racing there will be no emissions stuff used
Off Road Use Only
No power steering No air conditioner
Radiator fans will be controlled independently

Tuning software that is going to be used is EcuFlash is free and can be found in http://www.openecu.org
To do the reflash a specific cable must be used and is a Tactrix OpenPort 2.0
The ROM with the speed density will be available in http://www.ceddy.us

This will work on both N/A and Turbo cars

All of this has not yet being tested, but it will be tested.
If it is a success - i'm sure it will - another thread will be open with all the info needed to do the swap
I just opened this one as a way for me to receive feedback from you and let me know if anything is missing

Feel free to ask and comment
Image
Mitsubishi Eclipse GST 304whp 319tq @22psi w EVO 3 16G Daily Driven
DAEWOO Nubira 2.2L Turbo 217whp 204tq @13psi SOLD
Nubira2.2
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Re: DAEWOO Tuning Solution - Mitsubishi

Post by Nubira2.2 »

Update pics!
The pulleys have being test fitted
Here in the pictures you can see how and where the CAS is going to be
Also how the pulley looks attached to the camshaft

Image
Image
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Mitsubishi Eclipse GST 304whp 319tq @22psi w EVO 3 16G Daily Driven
DAEWOO Nubira 2.2L Turbo 217whp 204tq @13psi SOLD
Nubira2.2
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Re: DAEWOO Tuning Solution - Mitsubishi

Post by Nubira2.2 »

Forgot to mention one important factor about this swap... cost
-1998 Mirage LS ECU harness $40
-1G DSM CAS $30
-'98-'99 Mitsubishi ECU $60
-Aftermarket Mirage LS coils $100 (OEM Replacement are $60)
-Moroso Electric Water Pump Pulleys and Belt $75 (expensive due to shipping and handling cost to PR)
-GM 3bar MAP $55
Image
Mitsubishi Eclipse GST 304whp 319tq @22psi w EVO 3 16G Daily Driven
DAEWOO Nubira 2.2L Turbo 217whp 204tq @13psi SOLD
Nubira2.2
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Re: DAEWOO Tuning Solution - Mitsubishi

Post by Nubira2.2 »

Update
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The adapter plate needs some detailing but you can get the idea
This should be running in a few weeks
Image
Mitsubishi Eclipse GST 304whp 319tq @22psi w EVO 3 16G Daily Driven
DAEWOO Nubira 2.2L Turbo 217whp 204tq @13psi SOLD
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PrecisionBoost
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Re: DAEWOO Tuning Solution - Mitsubishi

Post by PrecisionBoost »

Sounds like an interesting project, Efrain used Honda management for his Daewoo and it worked out well.
2010 BMW 335D
1994 Opel Calibra 4X4 turbo ( C20LET 2.0L Turbo )
2002 Daewoo lanos
Nubira2.2
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Re: DAEWOO Tuning Solution - Mitsubishi

Post by Nubira2.2 »

Update!

The engine harness has being completely stripped out
All the unnecessary sensors are gone
Also the ECU arrived today 8)
Only thing needed is me to go help Ricardo (eljunito) to install everything and fire it up
Image
Mitsubishi Eclipse GST 304whp 319tq @22psi w EVO 3 16G Daily Driven
DAEWOO Nubira 2.2L Turbo 217whp 204tq @13psi SOLD
mr_g
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Re: DAEWOO Tuning Solution - Mitsubishi

Post by mr_g »

You guys are crazy... :badgrin:

For that money you could buy megasquirt and do it much simpler... Or VEMS if you want professional Engine managment system for daily driver... :p :badgrin:
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Big Jeff
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Re: DAEWOO Tuning Solution - Mitsubishi

Post by Big Jeff »

nice...

and Mr G
we need crazy people on here
Daewoo Lanos SX,
1.6 16v DOHC,

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Nubira2.2
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Re: DAEWOO Tuning Solution - Mitsubishi

Post by Nubira2.2 »

The project is still in the work
Waiting for junito to assemble the engine and then we swap the ECU
Image
Mitsubishi Eclipse GST 304whp 319tq @22psi w EVO 3 16G Daily Driven
DAEWOO Nubira 2.2L Turbo 217whp 204tq @13psi SOLD
Nubira2.2
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Posts: 1325
Joined: Wed Nov 10, 2004 10:47 pm
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Re: DAEWOO Tuning Solution - Mitsubishi

Post by Nubira2.2 »

The DAEWOO Lanos fired up!

Good news is we use all OEM DAEWOO sensors and wiring harness
We used stock coils and all!

Only thing that is Mitsubishi is the 1G CAS and Mirage LS ECU with plugs
I installed it as a piggyback, stock ECU is still there and working

Will show vids and pictures as soon as i have them 8)
Image
Mitsubishi Eclipse GST 304whp 319tq @22psi w EVO 3 16G Daily Driven
DAEWOO Nubira 2.2L Turbo 217whp 204tq @13psi SOLD
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